Thermal analysis in MQL end milling operations

Alborz Shokrani; Joe Betts; Mauro Carnevale

doi:10.1016/j.procir.2020.07.011

Thermal analysis in MQL end milling operations

Alborz Shokrani, Joe Betts, Mauro Carnevale

Research output: Contribution to journal › Conference article › peer-review

7 Citations (SciVal)

Abstract

The impact of various additives such as Al2O3, polycrystalline diamond (PCD) and graphite as well as water in MQL oil has been investigated on convective heat transfer and machinability in end milling Ti6Al4V for the first time. The analysis indicated that suspending PCD in oil improves heat transfer by 43% from 557 W/m°K in conventional MQL to 970 W/m°K resulting in 1.6 times increased tool life in high speed machining of Ti6Al4V alloy. This can potentially allow for high speed end milling of Ti6Al4V titanium alloy resulting in increased productivity.

Original language	English
Journal	Procedia CIRP
DOIs	https://doi.org/10.1016/j.procir.2020.07.011
Publication status	Published - 6 Sept 2021

Keywords

end milling
titanium
Thermal effects
heat transfer
minimum quantity lubricant
MQL
Convection
nano fluids

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10.1016/j.procir.2020.07.011Licence: CC BY-NC-ND

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University of Bath Proposal for Capital Equipment Award in Support of Early Career Researchers
Knight, J. (PI), Eslava, S. (CoI), Lubben, A. T. (CoI), Maskell, D. (CoI) & Shokrani Chaharsooghi, A. (CoI)
Engineering and Physical Sciences Research Council
1/01/19 → 30/06/20
Project: Research council

Cite this

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title = "Thermal analysis in MQL end milling operations",

abstract = "The impact of various additives such as Al2O3, polycrystalline diamond (PCD) and graphite as well as water in MQL oil has been investigated on convective heat transfer and machinability in end milling Ti6Al4V for the first time. The analysis indicated that suspending PCD in oil improves heat transfer by 43% from 557 W/m°K in conventional MQL to 970 W/m°K resulting in 1.6 times increased tool life in high speed machining of Ti6Al4V alloy. This can potentially allow for high speed end milling of Ti6Al4V titanium alloy resulting in increased productivity.",

keywords = "end milling, titanium, Thermal effects, heat transfer, minimum quantity lubricant, MQL, Convection, nano fluids",

author = "Alborz Shokrani and Joe Betts and Mauro Carnevale",

year = "2021",

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day = "6",

doi = "10.1016/j.procir.2020.07.011",

language = "English",

journal = "Procedia CIRP",

issn = "2212-8271",

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TY - JOUR

T1 - Thermal analysis in MQL end milling operations

AU - Shokrani, Alborz

AU - Betts, Joe

AU - Carnevale, Mauro

PY - 2021/9/6

Y1 - 2021/9/6

N2 - The impact of various additives such as Al2O3, polycrystalline diamond (PCD) and graphite as well as water in MQL oil has been investigated on convective heat transfer and machinability in end milling Ti6Al4V for the first time. The analysis indicated that suspending PCD in oil improves heat transfer by 43% from 557 W/m°K in conventional MQL to 970 W/m°K resulting in 1.6 times increased tool life in high speed machining of Ti6Al4V alloy. This can potentially allow for high speed end milling of Ti6Al4V titanium alloy resulting in increased productivity.

AB - The impact of various additives such as Al2O3, polycrystalline diamond (PCD) and graphite as well as water in MQL oil has been investigated on convective heat transfer and machinability in end milling Ti6Al4V for the first time. The analysis indicated that suspending PCD in oil improves heat transfer by 43% from 557 W/m°K in conventional MQL to 970 W/m°K resulting in 1.6 times increased tool life in high speed machining of Ti6Al4V alloy. This can potentially allow for high speed end milling of Ti6Al4V titanium alloy resulting in increased productivity.

KW - end milling

KW - titanium

KW - Thermal effects

KW - heat transfer

KW - minimum quantity lubricant

KW - MQL

KW - Convection

KW - nano fluids

U2 - 10.1016/j.procir.2020.07.011

DO - 10.1016/j.procir.2020.07.011

M3 - Conference article

SN - 2212-8271

JO - Procedia CIRP

JF - Procedia CIRP

ER -

Thermal analysis in MQL end milling operations

Abstract

Keywords

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University of Bath Proposal for Capital Equipment Award in Support of Early Career Researchers

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