Abstract

Next-generation aero-engine compressors will operate with overall pressure ratios exceeding 70:1. This will require shorter compressor blades, presenting a challenge to the designer when predicting tip clearance and efficiency. Buoyancy-induced flow within co-rotating compressor discs drives the heat transfer that determines rotor expansion and the resulting blade-tip clearance. This inherently unstable flow is influenced by the radial temperature distribution of the discs, rotational speed, as well as enthalpy and momentum exchange with an axial throughflow of cooled air at low radius. Due to the rotation of the engine compressor, this throughflow may become swirled, altering the temperature, mass exchange, and swirl within the rotating cavity. The University of Bath Compressor Cavity Rig has been adapted to introduce preswirl into the axial throughflow by passing it through rotating holes. The effects of inlet swirl have been characterized in terms of Rossby and Reynolds numbers. Measurements of disc temperature, shroud heat flux, and unsteady pressure in the rotating frame of reference are used to quantify the effects of ingestion (entrainment) of fluid into the cavity. The unsteady dynamics and rotation of the core relative to the disc have been measured in both the stationary and rotating frames of reference with consistent results. A single correlation between shroud Nusselt and Grashof numbers has been established, effectively capturing the impact of swirl, Rossby number, and free convection.
Original languageEnglish
Article number041011
Number of pages13
JournalJournal of Turbomachinery
Volume148
Issue number4
Early online date23 Oct 2025
DOIs
Publication statusE-pub ahead of print - 23 Oct 2025

Data Availability Statement

The datasets generated and supporting the findings of this article are obtainable from the corresponding author upon reasonable request.

Acknowledgements

The authors are especially grateful for the support of Jake Williams and the approval from Rolls-Royce to publish the work. They also wish to thank Andrew Langley and David Beckett for their assistance with the maintenance and operation of the Compressor Cavity Rig.

Funding

The research presented in this article was supported by the UK Engineering and Physical Sciences Research Council and in collaboration with Rolls-Royce plc (under Grant No. EP/P003702/1).

FundersFunder number
Engineering and Physical Sciences Research CouncilEP/P003702/1

Keywords

  • cavity and leaking flows
  • fluid dynamics and heat transfer phenomena in compressor and turbine components of gas turbine engines

ASJC Scopus subject areas

  • Mechanical Engineering

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