Small-Specimen Testing, with Image-Based Analysis, for Crack Propagation Resistance in Polygranular Nuclear Graphite

James Marrow, Dan Scotson, Xiaochao Jin, Hongniao Chen, Yang Chen, Abdo Koko, Philip Earp, Houzheng Wu

Research output: Chapter or section in a book/report/conference proceedingChapter in a published conference proceeding

4 Citations (SciVal)

Abstract

To enable monitoring of graphite that has been exposed to irradiated, high-temperature environments, there is a need for analysis methods that are suitable for fracture toughness measurements in small test specimens. Quasistatic fracture propagation has been studied for two candidate graphites for next-generation nuclear energy, SNG742 and T220, using small specimens in the double-cleavage drilled-compression (DCDC) geometry (20 7 7 mm). Compression of the DCDC specimen initiated stable crack propagation, and the surface full-field displacements were measured by digital image correlation. A phase congruency method was applied to the displacement field to quantify the crack lengths, crack opening displacements, and crack tip opening angles. The classical analytical solution for the stress intensity factor in the DCDC specimen gave unrealistic results due to its boundary condition assumptions. A new analysis method is proposed in which the measured crack displacement field is injected as boundary conditions into a finite element model, allowing the J-integral to be evaluated via the contour integral method, which then provides the mode 1 stress intensity factor during quasistatic crack propagation. With the assumption of linear elasticity, the critical stress intensity factor in T220 was constant for crack propagation up to 6 mm and lower than that in SNG742, which showed rising fracture resistance for longer cracks. The analysis was validated using Macor, a linear elastic fine-grained glass ceramic with known fracture toughness without significant R-curve behavior. The small-specimen graphite results are consistent with the reported fracture toughness from large-specimen tests, but the values are overestimations due to the nonlinear behavior of unirradiated graphite. Methods to extract nonlinear elastic properties by inverse analysis are discussed. The outlook for fracture testing of irradiated graphite at elevated temperatures is considered.

Original languageEnglish
Title of host publicationGraphite Testing for Nuclear Applications
Subtitle of host publicationThe Validity and Extension of Test Methods for Material Exposed to Operating Reactor Environments
EditorsAthanasia Tzelepi, Martin Metcalfe
PublisherASTM International
Pages1-17
Number of pages17
ISBN (Electronic)9780803177253
DOIs
Publication statusPublished - 1 Dec 2022
Event2021 Symposium on Graphite Testing for Nuclear Applications: The Validity and Extension of Test Methods for Material Exposed to Operating Reactor Environments - Virtual, Online
Duration: 23 Sept 202124 Sept 2021

Publication series

NameASTM Special Technical Publication
VolumeSTP 1639
ISSN (Print)0066-0558

Conference

Conference2021 Symposium on Graphite Testing for Nuclear Applications: The Validity and Extension of Test Methods for Material Exposed to Operating Reactor Environments
CityVirtual, Online
Period23/09/2124/09/21

Keywords

  • digital image correlation
  • fracture toughness
  • graphite
  • J-integral
  • small specimen

ASJC Scopus subject areas

  • General Materials Science

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