Rapid Nanocellulose Wet Nanoimprint Lithography for Tunable Structural Color

Hui Mao, Zain Ahmad, Lu Xin, Hisay Lama, Pengfei Fan, Philip Shields, Samuel Eyley, Wim Thielemans, João T. Cabral

Research output: Contribution to journalArticlepeer-review

Abstract

We report a nanopatterning approach for nanocellulose films capable of generating structural color, within time scales of a few minutes, 3–4 orders of magnitude faster than typical cellulose nanocrystal (CNC) self-assembly into chiral nematic structures. We employ a wet-nanoimprint lithography (wet-NIL) approach, in which a prescribed mold is imprinted onto nanocellulose suspensions, supported by a semipermeable membrane that enables water removal during pattern transfer, and thus film formation. We examine the roles of nanocellulose type, concentration, rheology, imprint pressure, and temperature, as well as pattern geometry, seeking to reduce wet-NIL time scales while ensuring replication fidelity. The dynamic response and durability of the patterned CNC films are examined by light scattering and microscopy over multiple humidity cycles, direct contact with water droplets, and long-term storage (up to 12 months). We then model and optimize the diffractive color selection and vibrancy of the patterned CNC films, yielding the largest angular range of single colors and providing a sustainable approach for CNC structure color, which is benchmarked against chiral self-assembly and hybrid patterning methods.

Original languageEnglish
Pages (from-to)823-834
Number of pages12
JournalACS Nano
Volume20
Issue number1
Early online date23 Dec 2025
DOIs
Publication statusPublished - 13 Jan 2026

Funding

We gratefully acknowledge funding from the European Union (HORIZON-CL4-2021-RESILIENCE-01-20) underwritten by UKRI (InnovateUK 10042469) for the Triple-A-COAT consortium. JTC thanks EPSRC (EP/V056891/1) and the Royal Academy of Engineering (RCSRF1920/10/60) for funding a Research chair. We thank Yuval Nevo (Melodea) for the TEM image shown in Figure 1b, Ben Green (Bath) for the PET mold, and Charlie Brown (Imperial) for help with the CD measurements.

Keywords

  • cellulose nanocrystal
  • nanocellulose
  • nanoimprint lithography
  • patterning
  • structural color

ASJC Scopus subject areas

  • General Materials Science
  • General Engineering
  • General Physics and Astronomy

Fingerprint

Dive into the research topics of 'Rapid Nanocellulose Wet Nanoimprint Lithography for Tunable Structural Color'. Together they form a unique fingerprint.

Cite this