Optimisation of CaCl2 impregnated expanded graphite and alginate matrices – Targeted salt loading

Jack Reynolds, Bahaa Abbas, Geraint Sullivan, Jonathon Elvins, Eifion Jewell, Justin Searle, Lorena Skevi, Xinyuan Ke

Research output: Contribution to journalArticlepeer-review

Abstract

The incorporation of salt hydrates in thermochemical energy storage is often limited by poor kinetics and mechanical instability during charge and discharge cycles. This study explores the influence of salt loading on the energy storage capacity and charge/discharge performance of salt-impregnated expanded graphite and alginate composites. By controlling the salt bath concentration during composite synthesis, the quantity of salt within the bead can be regulated. Four composites have been synthesised with salt wt% values ranging from 63.7 to 77.2 %, resulting in salt volumetric densities form 0.22–0.52 g/cm3 and energy densities between 1052 and 1281 kJ/kg. The study found that increasing salt bath concentration above 60 % significantly decreases the porosity within the composite. This reduces moisture transfer kinetics and also fails to accommodate for salt expansion and deliquescence. Consequently, composites at near-maximum salt capacity displayed diminished discharge performance and charge efficiency. Conversely, samples below the saturation threshold exhibited greater heat output and charge efficiency, contained overhydration, and maintained structural integrity. These findings highlight the importance of carefully balancing energy storage capacity with improved reaction kinetics and stability to achieve an optimal storage solution in solar thermal systems or waste heat recovery.

Original languageEnglish
Article number118145
JournalEnergy Conversion and Management
Volume302
Early online date7 Feb 2024
DOIs
Publication statusPublished - 15 Feb 2024

Data Availability Statement

No data was used for the research described in the article.

Funding

The authors would like to thank the Materials and Manufacturing Academy and COATED CDT (COATED M2A) in Swansea University, TATA Steel Colors, Engineering and Physical Sciences Research Council (EPSRC via UKRI) EP/S02252X/1, and the European Social Fund via the Welsh Government (WEFO) (c80816) for supporting the work described in this article.

FundersFunder number
Materials and Manufacturing Academy
TATA Steel Colors, Engineering and Physical Sciences Research Council
WEFOc80816
UK Research and InnovationEP/S02252X/1
Llywodraeth Cymru
Engineering and Physical Sciences Research Council
Swansea University
European Social Fund Plus

Keywords

  • Alginate
  • Calcium chloride
  • Expanded graphite
  • Salt loading
  • Thermal energy storage

ASJC Scopus subject areas

  • Renewable Energy, Sustainability and the Environment
  • Nuclear Energy and Engineering
  • Fuel Technology
  • Energy Engineering and Power Technology

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