Investigating the machining of tungsten (W) using finite element analysis

Samuel Omole; Alexander J.G. Lunt; Simon Kirk; Alborz Shokrani

doi:10.1016/j.procir.2023.03.076

Investigating the machining of tungsten (W) using finite element analysis

Samuel Omole
, Alexander J.G. Lunt
, Simon Kirk
, Alborz Shokrani

UK Atomic Energy Authority
Center for Advanced Design and Manufacturing

Research output: Contribution to journal › Conference article › peer-review

1 Citation (SciVal)

209 Downloads (Pure)

Abstract

Tungsten is extensively used as a plasma facing material in fusion energy reactors. A finite element model was created to simulate the machining of tungsten for the first time by estimating the cutting forces and observing the impact of the variation in tool rake angle. The model was validated through machining experiments involving a specially designed single flute fly cutter which indicated errors of 6% – 34%, depending on the rake angle. This investigation is the first step in understanding the impact of cutting parameters on machining of tungsten. However, the model is affected by the unpredictable impact of tungsten’s deformation behaviour and especially the effects of its brittle nature and low fracture toughness.

Original language	English
Pages (from-to)	450-455
Number of pages	6
Journal	Procedia CIRP
Volume	117
Early online date	2 May 2023
DOIs	https://doi.org/10.1016/j.procir.2023.03.076
Publication status	Published - 31 Dec 2023
Event	19th CIRP Conference on Modeling of Machining Operations, CMMO 2023 - Karlsruhe, Germany Duration: 31 May 2023 → 2 Jun 2023

Bibliographical note

This work was supported by the UK Atomic Energy Authority with funding from EPSRC Grant EP/T012250/1. The authors also acknowledge the support of EPSRC through grant number EP/R513155/1 project 2297674.

Funding

This work was supported by the UK Atomic Energy Authority with funding rf om EPSRC Grant EP/T012250/1. The authors also acknowledge the support of EPRS C through grant number EP/R513155/1 project 2297674.

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 7 Affordable and Clean Energy

Keywords

Tungsten
Machining
Finite element analysis (FEA)
Finite element modelling
Cutting tool
Fusion
Plasma facing

ASJC Scopus subject areas

Control and Systems Engineering
Industrial and Manufacturing Engineering

Access to Document

10.1016/j.procir.2023.03.076Licence: CC BY-NC-ND

Machining of pure dense tungsten (accepted author manuscript)Accepted author manuscript, 550 KBLicence: CC BY-NC-ND

https://www.sciencedirect.com/science/article/pii/S2212827123002081Licence: CC BY-NC-ND

Cite this

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title = "Investigating the machining of tungsten (W) using finite element analysis",

abstract = "Tungsten is extensively used as a plasma facing material in fusion energy reactors. A finite element model was created to simulate the machining of tungsten for the first time by estimating the cutting forces and observing the impact of the variation in tool rake angle. The model was validated through machining experiments involving a specially designed single flute fly cutter which indicated errors of 6\% – 34\%, depending on the rake angle. This investigation is the first step in understanding the impact of cutting parameters on machining of tungsten. However, the model is affected by the unpredictable impact of tungsten{\textquoteright}s deformation behaviour and especially the effects of its brittle nature and low fracture toughness.",

keywords = "Tungsten, Machining, Finite element analysis (FEA), Finite element modelling, Cutting tool, Fusion, Plasma facing",

author = "Samuel Omole and Lunt, \{Alexander J.G.\} and Simon Kirk and Alborz Shokrani",

note = "This work was supported by the UK Atomic Energy Authority with funding from EPSRC Grant EP/T012250/1. The authors also acknowledge the support of EPSRC through grant number EP/R513155/1 project 2297674.; 19th CIRP Conference on Modeling of Machining Operations, CMMO 2023 ; Conference date: 31-05-2023 Through 02-06-2023",

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AU - Omole, Samuel

AU - Lunt, Alexander J.G.

AU - Kirk, Simon

AU - Shokrani, Alborz

N1 - This work was supported by the UK Atomic Energy Authority with funding from EPSRC Grant EP/T012250/1. The authors also acknowledge the support of EPSRC through grant number EP/R513155/1 project 2297674.

PY - 2023/12/31

Y1 - 2023/12/31

N2 - Tungsten is extensively used as a plasma facing material in fusion energy reactors. A finite element model was created to simulate the machining of tungsten for the first time by estimating the cutting forces and observing the impact of the variation in tool rake angle. The model was validated through machining experiments involving a specially designed single flute fly cutter which indicated errors of 6% – 34%, depending on the rake angle. This investigation is the first step in understanding the impact of cutting parameters on machining of tungsten. However, the model is affected by the unpredictable impact of tungsten’s deformation behaviour and especially the effects of its brittle nature and low fracture toughness.

AB - Tungsten is extensively used as a plasma facing material in fusion energy reactors. A finite element model was created to simulate the machining of tungsten for the first time by estimating the cutting forces and observing the impact of the variation in tool rake angle. The model was validated through machining experiments involving a specially designed single flute fly cutter which indicated errors of 6% – 34%, depending on the rake angle. This investigation is the first step in understanding the impact of cutting parameters on machining of tungsten. However, the model is affected by the unpredictable impact of tungsten’s deformation behaviour and especially the effects of its brittle nature and low fracture toughness.

KW - Tungsten

KW - Machining

KW - Finite element analysis (FEA)

KW - Finite element modelling

KW - Cutting tool

KW - Fusion

KW - Plasma facing

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DO - 10.1016/j.procir.2023.03.076

M3 - Conference article

AN - SCOPUS:85164537321

SN - 2212-8271

VL - 117

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T2 - 19th CIRP Conference on Modeling of Machining Operations, CMMO 2023

Y2 - 31 May 2023 through 2 June 2023

ER -

Investigating the machining of tungsten (W) using finite element analysis

Abstract

Bibliographical note

Funding

UN SDGs

Keywords

ASJC Scopus subject areas

Access to Document

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