Highly Efficient Sono-Contact-Electrocatalysis Enabled by Fine-Scale and Ultrasonically Generated Polytetrafluoroethylene Particles

Hoang Duy P. Nguyen, Nguyen Phuong Nguyen, Duc Thang Tran, Thanh Linh H. Duong, Thuy Van T. Nguyen, Chris R. Bowen, Zihe Li, Mustafa Arafa, Steve Dunn, Thuy Phuong T. Pham

Research output: Contribution to journalArticlepeer-review

Abstract

This paper employs a range of carefully controlled experiments to develop a detailed understanding of the role of the structure, crystallinity, and chemical composition of polytetrafluoroethylene (PTFE) in driving catalytic reactions during sonication. The new findings demonstrate the significantly enhanced production of hydrogen, hydrogen peroxide, carbon monoxide, and nitrate from water, CO2, and nitrogen in the presence of PTFE during the application of ultrasound. The critical role of PTFE in the degradation of Rhodamine B and para-nitrophenol, which are important examples of synthetic dyes and nitroaromatic compounds, respectively is demonstrated. By understanding the mechanism and optimization of the catalytic conditions, the system achieves the highest hydrogen production yield reported to date among tribocatalytic, contact-electrocatalytic, and piezocatalytic systems, where fine-scale PTFE particles formed during ultrasound contribute to the enhanced activity. Importantly, the impact of PTFE's physical and chemical properties, including hydrophobicity, crystallinity, and atomic composition, on its catalytic performance is investigated. The underlying mechanism of sono-contact-electrocatalysis is outlined by examining reactive species generated under various gas environments. These findings provide new insights into the broad applicability of PTFE in redox reactions and highlight key factors influencing its catalytic behavior in aqueous systems for environmental remediation and energy conversion.

Original languageEnglish
Article number2500240
JournalAdvanced Energy and Sustainability Research
Early online date23 Sept 2025
DOIs
Publication statusE-pub ahead of print - 23 Sept 2025

Data Availability Statement

The data that support the findings of this study are available from the cor-responding author upon reasonable request

Funding

This study was supported by the Vietnam Academy of Science and Technology under the NCXS02.01/25-26 project. C.B acknowledges support of UKRI Frontier Research Guarantee on “Processing of Smart Porous Electro-Ceramic Transducers - ProSPECT”, project no. EP/X023265/1.

FundersFunder number
UK Research and Innovation FundEP/X023265/1

    Keywords

    • CO reduction
    • degradation
    • hydrogen generation
    • polytetrafluoroethylene
    • sono-contact-electrolysis

    ASJC Scopus subject areas

    • Ecology
    • Environmental Science (miscellaneous)
    • Energy Engineering and Power Technology
    • Waste Management and Disposal

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