Flow and Heat Transfer in Rotating Compressor Cavities with Inverted Shroud-Throughflow Temperature Differences

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Abstract

In an aero-engine compressor, co-rotating discs form cavities that interact with an axial throughflow of secondary air at low radius. In the high-pressure (HP) compressor the shroud is hotter than the throughflow (directed downstream to the turbine) and the radial temperature gradient creates buoyancy-induced flow at Grashof numbers ∼ 1013. Such flows can be unstable and typically take the form of counter-rotating vortex pairs separated by radial hot and cold plumes. However, in low pressure (LP) and intermediate pressure (IP) compressors the secondary air is directed upstream. In this inverse scenario the axial throughflow is hotter than the compressor discs, reversing the disc temperature gradient and eliminating the fundamental driver for buoyancy. Despite its practical application and importance, this inverse scenario has not been previously investigated. The University of Bath Compressor Cavity Rig has been uniquely designed to simulate such flows, measuring temperature and unsteady pressure in the frame of reference of the rotating discs. Bayesian and spectral analysis have determined the radial distribution of disc heat flux, as well as the asymmetry of the rotating vortex structures and their slip relative to the discs. Unexpectedly, the new data reveal the flow structure in cavities with positive and inverted temperature differences are fundamentally similar (albeit with reversed radial-temperature profiles). Isothermal cases identified a critical Rossby number (Ro), above which the flow structure in the cavity was dominated by a toroidal vortex. At sub-critical Ro, the flow structure for the inverted temperature gradient continued
Original languageEnglish
Article number071005
Number of pages26
JournalJournal of Turbomachinery
Volume147
Issue number7
Early online date10 Dec 2024
DOIs
Publication statusE-pub ahead of print - 10 Dec 2024

Data Availability Statement

The datasets generated and supporting the findings of this article are obtainable from the corresponding author upon reasonable request.

Acknowledgements

The research presented in this paper was supported by the UK Engineering and Physical Sciences Research Council in collaboration with Rolls-Royce plc and the University of Surrey, under the Grant No. EP/P003702/1. The authors are especially grateful for the support of Jake Williams and the approval from Rolls-Royce plc to publish the work.

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