Enhanced process verification through manufacturing procedure reengineering

Akbar Jamshidi, Paul Maropoulos, Mark Chappell, Jon Cave

Research output: Contribution to conferencePaper

Abstract

In today’s modern manufacturing industry there is an increasing need to improve internal processes to meet diverse client needs. Process re-engineering is an important activity that is well understood by industry but its rate of application within small to medium size enterprises (SME) is less developed. Business
pressures shift the focus of SMEs toward winning new projects and contracts rather than developing long-term, sustainable manufacturing processes. Variations in manufacturing processes are inevitable, but the amount of non-conformity often exceeds the acceptable levels. This paper is focused on the re-engineering of the manufacturing and verification procedure for discrete parts
production with the aim of enhancing process control and product verification. The ideologies of the ‘Push’ and ‘Pull’ approaches to manufacturing are useful in the context of process re-engineering for data improvement. Currently information is pulled from the market and prominent customers, and manufacturing companies always try to make the right product, by following customer procedures that attempt to verify against specifications. This approach can result in significant quality control challenges. The aim of this paper is to
highlight the importance of process re-engineering in product verification in SMEs. Leadership, culture, ownership and process management are among the main attributes required for the successful deployment of process re-engineering. This paper presents the findings from a case study showcasing the application of a modified re-engingeering method for the manufacturing and verification process. The findings from the case study indicate there are several advantages to implementing the re-engineering method outlined in this paper.
Original languageEnglish
Number of pages6
Publication statusPublished - Apr 2015
EventThe 38th International MATADOR Conference, 2015 - Yunlin, Taiwan, Province of China
Duration: 28 Mar 201530 Mar 2015

Conference

ConferenceThe 38th International MATADOR Conference, 2015
CountryTaiwan, Province of China
CityYunlin
Period28/03/1530/03/15

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  • Cite this

    Jamshidi, A., Maropoulos, P., Chappell, M., & Cave, J. (2015). Enhanced process verification through manufacturing procedure reengineering. Paper presented at The 38th International MATADOR Conference, 2015, Yunlin, Taiwan, Province of China.