Abstract

This paper describes and evaluates a cementitious paste solution for the first aerial additive building manufacturing system, developed to create and repair civil engineering structures in-situ using materials 3D extrusion-printed by aerial robots. Cementitious pastes without aggregate were created to determine their suitability for a powered deposition device light enough to be carried by an aerial robot. Mixes of varying water/cement ratio and plasticiser content, along with admixtures, were manufactured and the curing of the pastes was monitored using a cone penetrometer. Flexural test specimens were manufactured using the deposition device and moulded compressive test specimens were created by hand. Strengths in excess of 40 MPa (compressive) and 2.74 MPa (flexural) were achieved. The optimal mix for extrudability had a water/cement ratio of 0.33 with 1.5% superplasticiser by weight of cement added. This mix remained workable for an hour without additional chemical retardation. The autonomous deposition device successfully imported and extruded workable cementitious paste, demonstrating the structural and operational feasibility of cementitious pastes for autonomous 3D extrusion-printing using aerial robots.

Conference

Conference37th Cement and Concrete Science Conference
Abbreviated title37th CCS Conference
CountryUK United Kingdom
CityLondon
Period11/09/1712/09/17
Internet address

Fingerprint

Antennas
Cements
Robots
Extrusion
Adhesive pastes
Plasticizers
Civil engineering
Curing
Cones
Printing
Water
Repair

Cite this

Dams, B., Wu, Y., Shepherd, P., & Ball, R. (2017). Aerial additive building manufacturing of 3D printed cementitious structures. 345-348. Paper presented at 37th Cement and Concrete Science Conference, London, UK United Kingdom.

Aerial additive building manufacturing of 3D printed cementitious structures. / Dams, Barrie; Wu, Yuanhui; Shepherd, Paul; Ball, Richard.

2017. 345-348 Paper presented at 37th Cement and Concrete Science Conference, London, UK United Kingdom.

Research output: Contribution to conferencePaper

Dams, B, Wu, Y, Shepherd, P & Ball, R 2017, 'Aerial additive building manufacturing of 3D printed cementitious structures' Paper presented at 37th Cement and Concrete Science Conference, London, UK United Kingdom, 11/09/17 - 12/09/17, pp. 345-348.
Dams B, Wu Y, Shepherd P, Ball R. Aerial additive building manufacturing of 3D printed cementitious structures. 2017. Paper presented at 37th Cement and Concrete Science Conference, London, UK United Kingdom.
Dams, Barrie ; Wu, Yuanhui ; Shepherd, Paul ; Ball, Richard. / Aerial additive building manufacturing of 3D printed cementitious structures. Paper presented at 37th Cement and Concrete Science Conference, London, UK United Kingdom.
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