Abstract
This paper presents a study of in-process waiting times on a linear walking worker assembly line in a real buffer-constrained flowshop environment using the simulation method. The in-process waiting time can lead to production loss and in-process inventory; it can also affect the throughput time for completion of a product assembled in a sequential flowline-based manufacturing system. The aim of this research is to investigate the varying magnitude of the total in-process waiting time for individual walking workers who may have to wait to carry out operations at a station due to blocking on the line ahead. The results were obtained by varying a number of system parameters embedded in a simulation model created using Witness [registered trademark] with the key input/output data being manipulated by a series of MS Excel-spreadsheets. The main finding of this work is that the in-process waiting time (which affects the expected throughput time) can be determined and it is adjustable by the strategic application of walking workers on a linear assembly line, even if the system behaviour is random.
Original language | English |
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Pages (from-to) | 1763-1770 |
Number of pages | 8 |
Journal | Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture |
Volume | 221 |
Issue number | 12 |
DOIs | |
Publication status | Published - 2007 |