A Rapid Automated Ballbar Testing Method to Verify the Kinematic Performance of Rotary Axes in 5-Axis Machine Tools

Research output: Contribution to conferencePoster

Abstract

In the production of complex, high-value parts, machining time is critical and scrap production is undesirable. Manufacturers are increasingly utilising 5-axis machine tools (5A-MTs) to machine sculptured surfaces and multi-sided parts with challenging dimensional tolerances. Hence, the need to verify a 5A-MT’s kinematic performance, in a timely and cost-controlled manner, has never been more evident. The Telescoping Magnetic Ballbar (TMBB) has been identified as a
suitable, low-cost tool in the identification of position-independent offset and tilt errors in axes of rotation. However, existing test procedures require two unique equipment set-ups to verify 5A-MT rotary axis errors. This manual intervention considerably increases testing time, and requires high levels of operator expertise to re-position components correctly. Therefore, this research aims to
reduce verification times and operator intervention in the verification of rotary axes in 5A-MTs. This research introduces a new single set-up testing method in which eight location errors may be identified for a tilting-rotary table.
Original languageEnglish
Publication statusPublished - 2014
Event3rd Annual EPSRC Manufacturing the Future Conference, 2014 - Glasgow Science Centre, Glasgow, UK United Kingdom
Duration: 23 Sep 201424 Sep 2014

Conference

Conference3rd Annual EPSRC Manufacturing the Future Conference, 2014
CountryUK United Kingdom
CityGlasgow
Period23/09/1424/09/14

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Machine tools
Kinematics
Testing
Costs
Machining

Cite this

Flynn, J., Dhokia, V., & Newman, S. (2014). A Rapid Automated Ballbar Testing Method to Verify the Kinematic Performance of Rotary Axes in 5-Axis Machine Tools. Poster session presented at 3rd Annual EPSRC Manufacturing the Future Conference, 2014, Glasgow, UK United Kingdom.

A Rapid Automated Ballbar Testing Method to Verify the Kinematic Performance of Rotary Axes in 5-Axis Machine Tools. / Flynn, Joseph; Dhokia, Vimal; Newman, Stephen.

2014. Poster session presented at 3rd Annual EPSRC Manufacturing the Future Conference, 2014, Glasgow, UK United Kingdom.

Research output: Contribution to conferencePoster

Flynn, J, Dhokia, V & Newman, S 2014, 'A Rapid Automated Ballbar Testing Method to Verify the Kinematic Performance of Rotary Axes in 5-Axis Machine Tools', 3rd Annual EPSRC Manufacturing the Future Conference, 2014, Glasgow, UK United Kingdom, 23/09/14 - 24/09/14.
Flynn J, Dhokia V, Newman S. A Rapid Automated Ballbar Testing Method to Verify the Kinematic Performance of Rotary Axes in 5-Axis Machine Tools. 2014. Poster session presented at 3rd Annual EPSRC Manufacturing the Future Conference, 2014, Glasgow, UK United Kingdom.
Flynn, Joseph ; Dhokia, Vimal ; Newman, Stephen. / A Rapid Automated Ballbar Testing Method to Verify the Kinematic Performance of Rotary Axes in 5-Axis Machine Tools. Poster session presented at 3rd Annual EPSRC Manufacturing the Future Conference, 2014, Glasgow, UK United Kingdom.
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